who is building the sendcutsend of composites?

especially with advances in thermoplastic matrices, there has to be a ton of potential for this
started learning more about composites

mostly how ply orientation and stacking sequences affect their mechanical behavior, but also the challenges of turning them into actual structures

i think there’s still a lot of room for innovation in how we design and manufacture with developments in thermoplastics

looking forward to seeing how the next generation of aircraft will make use of these advancements
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ben retweeted
We built the software. Now we’re machining the parts.

Zoo’s manufacturing beta is open: custom CNC-machined aluminum parts, made in our own shop.

Have a part in mind? Submit it for consideration:
zoo.dev/manufacturing
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i’m participating in the @DLR_en drone challenge brunswick, where i’m gonna lead the hardware integration of the drone swarm we’ll develop

really excited to take part in a competition with actual flight tests in a realistic scenario

will keep you updated on our progress
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ben retweeted
Ben’s Build Log #19

For the propeller spinner, I started with a hand-drawn sketch to show the shape I had in mind.

I then gave it to Zookeeper to turn it into a 3D model and fit it onto the existing mounting structure.
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i bet a lot of engineers would get this wrong

it's one of the most common misconceptions in engineering
ok tough guy, then explain to me how lift is created
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Replying to @benfrdl
for anyone curious, i'll give it a try (emphasis on "try", i'm not an aerodynamics prof)

when a wing starts moving, air initially tries to flow around the sharp trailing edge, causing the flow to separate and form a starting vortex

circulation then develops around the wing in the opposite direction to this vortex, allowing the flow to leave the trailing edge smoothly

this results in a pressure difference between the upper and lower surfaces of the wing, generating lift
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visited lufthansa technik yesterday and got to see some vip aircraft there

so if you ever need your private 747 serviced, i know a guy
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Ben’s Build Log #18

Next up was figuring out how to mount the propeller to the aircraft.

I asked Zookeeper to integrate the propeller hub with the existing spacer and design the forward and aft bulkheads as part of the mounting assembly.
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defense tech can be climate tech too

dual-use is the key here and historically military spending has helped make a lot of revolutionary technologies possible

electric aviation for example has a lot of potential for this kind of two-way spillover
Defense funds realizing they have to pivot back to climate tech
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ben retweeted
Ben’s Build Log #17

Before modeling the propeller itself, I asked Zookeeper to evaluate what kind of fixed-pitch propeller would make sense for this type of aircraft and to work out suitable dimensions and blade profiles.

He then used that information to create a series of he blade shape, twist and overall proportions.
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started learning more about composites

mostly how ply orientation and stacking sequences affect their mechanical behavior, but also the challenges of turning them into actual structures

i think there’s still a lot of room for innovation in how we design and manufacture with developments in thermoplastics

looking forward to seeing how the next generation of aircraft will make use of these advancements
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thanks @zoodotdev, thanks LA

i’ll be back
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ben retweeted
Ben’s Build Log #16

With KCL 3.0 released, I asked Zookeeper to migrate the entire project, review the existing code and make sure everything still worked as intended.

With that done, I finished the propeller spacer, making use of the improved fillet capabilities in KCL 3.0 to ons around the mounting bolts and structural ribs.
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so that’s my merch haul from @zoodotdev

i don’t think anyone can top this
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even got the new waymo ojai today
rode in a waymo for the first time

such a weird feeling, but insane that this technology is already a thing
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ben retweeted
Ben’s Build Log #15

Moving on to the propeller, I asked Zookeeper to design a mounting plate that fits the existing crankshaft flange.

I had him start with a sketch so I could review and validate the design before letting him turn it into the final 3D part.
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rode in a waymo for the first time

such a weird feeling, but insane that this technology is already a thing
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only been in LA for two days, but i already know i wanna move here for a while

the people, the beaches, the food, the energy

and i’ve barely scratched the surface
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definitely coming back to @USC as a trojan in 2 years time

manifesting it
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los angeles, i’m inside of you
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